Advantages and applicable scenarios of oil-resistant rubber joints
Oil-resistant rubber joints are flexible connection components designed for oil media environments. Their core materials (such as nitrile rubber NBR, hydrogenated nitrile HNBR, etc.) are specially formulated and have excellent oil resistance. The following are its main advantages and applicable scenarios:
- Core Advantages Excellent oil resistance and anti-swelling: It is not easy to expand or deform in oil media such as mineral oil, lubricating oil, fuel oil, etc., and maintains a stable structure. Anti-aging: Resist erosion by additives and chemical components in oils to avoid rubber hardening, cracking or strength loss. Chemical corrosion resistance Good tolerance to weak acids, weak alkalis, greases and some organic solvents (such as benzene and alcohols), flexible rubber soft connections are suitable for complex industrial media environments. High elasticity and displacement compensation ability High elastic modulus, can absorb axial, lateral and angular displacements of pipelines (such as thermal expansion and contraction, vibration offset), and reduce system stress. Buffer oil pressure fluctuations or mechanical vibrations, and protect pumps, valves, flanges and other connecting equipment. Wide temperature adaptability Conventional temperature resistance range: -30℃~+120℃ (some high temperature resistant formulas can reach +150℃), suitable for scenes with large oil temperature changes (such as hydraulic systems). Excellent sealing performance Rubber and metal flanges fit tightly, combined with the flange design to prevent oil leakage and meet the needs of high-pressure working conditions (working pressure can reach 1.6~4.0MPa). Long life and low maintenance Oil-resistant rubber has strong fatigue resistance and is not prone to aging when in long-term contact with oil media, reducing replacement frequency and maintenance costs.
- Applicable scenarios: Petrochemical industry oil pipelines, oil refining equipment, and oil storage tank connections to resist corrosion from crude oil, diesel, and lubricating oil. Mechanical equipment hydraulic systems and machine tool lubrication lines to buffer oil pressure pulses and vibrations. Automobile and ship engine fuel lines and gearbox oil cooling systems to withstand the high temperature and chemical effects of fuel and gear oil. Food and pharmaceutical industry-specific food-grade oil-resistant rubber (such as FDA-certified materials) is used for edible oil pipelines.
- Selection considerations: Medium matching: Clearly identify the oil type (mineral oil, synthetic oil, animal and plant oil) and temperature range, and select the corresponding rubber material (such as NBR resistant to mineral oil, FKM resistant to high temperature synthetic oil). Pressure and displacement requirements: Select a reinforcement layer structure based on system pressure (such as a steel wire skeleton to enhance high pressure tolerance). Environmental compatibility: If ozone and ultraviolet exposure are present at the same time, an anti-aging formula or a protective cover must be installed.
- Advantages and characteristics of ordinary rubber joints Oil-resistant rubber joints Ordinary rubber joints (such as NR, EPDM) Excellent oil resistance (anti-swelling, anti-oil chemical corrosion) Poor (easy to swell and age when in contact with oil) Applicable media Oil, weak acid and alkali, organic solvent water, air, weak corrosive liquid Life (oil environment) Long (3~8 years) Short (easy to deteriorate quickly and need to be replaced frequently).
- Oil-resistant rubber joints solve the problem of easy failure of ordinary rubber in oil medium environment through special rubber formula and structural design. It has the advantages of oil resistance, temperature resistance, high sealing and elastic compensation. It is a key component of oil circuit systems in the fields of petroleum, machinery, automobiles, etc. When selecting, it is necessary to focus on the type of medium, temperature and pressure parameters and environmental additional conditions to maximize its performance and service life.